leather shoe making process
Have you ever taken a look at the process that goes into making shoes? There are a number of steps involved from the beginning to the end
Come with us as we go through each one! Development The development room is where the first part of the shoe-making process gets underway
This is the point at which our design team hands over the technical file that compiles all of the knowledge that they have gleaned from their development and research
After arriving at that location, this file is handed over to the pattern maker, who will then sketch the shoe directly onto the last
Because of this sketch, we will have what we refer to as the “shoe standard
” The shoe standard is a two-dimensional spread of the shape of the last, which makes it possible to transform a two-dimensional drawing into a three-dimensional puzzle
Raw Materials Inventory Room In this section, every piece of material that is included in the technical file is organized and made ready for use
The particular synthetic or fabric that will be utilized, as well as any metals, laces, or insoles that will be included
Before passing them on to the production team, members of our staff do quality checks on each individual item
Cutting Following the completion of the essential steps of sorting and checking the materials, they are next transferred to the cutting area
Cutting can either be done by an automatic machine at Ahimsa or by an old-fashioned hand procedure
Both options are available
In this section, all of the components that the pattern maker had drawn from the previous one were cut out
After being cut, the pieces are sent to the skiving sector, which is where they are given thicknesses that are consistent across the board
This occurs after the pieces have been sliced
Stiching When the sections are stitched together, they come together to form the upper, which is the name given to the portion of the shoe that is exposed to the elements
We normally work in groups of three persons, and within those groups, we form the necessary folds and add glue to seal the components until the stitching threads can be used to put them together
INVENTORY OF WORK THAT IS BEING DONE In this step, which comes between stitching and assembly, our team will match all of the other materials that have been sorted in the raw materials inventory room with the upper and outsole that have been completed in order to move on to the assembly step of the footwear
Assembly This is a three-stage process: first, the upper is wrapped around the last, and then the last is prepared to have the out sole attached to it
A mounting machine is responsible for this, as it handles a significant portion of the operation automatically
Glue is applied to the mounting-insole and the toe region of the upper in order to glue the two together and maintain the base design of the last
After the second step, the sides of the footwear are closed, and after the third step, the space around the heel is also closed
Both of these procedures also include the use of machines to aid
Finishing During the finishing process, we make sure that the shoe is as beautiful as it can possibly be by completing the last few steps of the process
Carnauba wax is used in the uppers of our shoes that contain elements of vegan leather
This wax polishes the shoe, giving it a gloss, making it smoother, and increasing the material’s endurance
Following this step, the shoe is now prepared to have the out sole attached to it
Quality Control and Packaging At long last, the shoe is made ready for the packaging process
After the insoles and laces have been attached, the shoe is given a final quality inspection before being packaged
After ensuring that all of the information is accurate, our team will then put the finishing touches on the box by including the shoe bag and a note that has been signed by each member of our staff
The 10 Benefits of Real Leather Shoes You are not living up to your full potential if you have never dressed professionally in a pair of leather shoes
People who have jobs that require them to be on their feet for long periods of time or who require shoes that provide more comfort and protection for their feet often choose to wear leather footwear
On the other hand, there are others who choose not to purchase leather goods because, in general, the cost of leather is greater than that of other synthetic materials
It’s true that the price is typically greater for leather shoes, but that’s because there are so many advantages to wearing them
Here are some of the reasons why leather shoes are the finest option for wearing to work
Reasons Why Buying Leather Shoes Is Always a Good Idea
Capacity for Breathing
Did you know that leather lets air in and out? It’s not quite the same as breathing, but it does allow air to circulate through the material
Because leather is a porous material, it allows air to circulate about your feet, which both keeps them cool and prevents them from smelling bad
Durability
The longevity of leather footwear is one of the material’s most notable advantages
Shoes created from genuine leather have the potential to outlast those made from synthetic materials
If the shoes are made of high-quality leather, they will be able to withstand the rigorous conditions of the workplace and will last considerably longer
There are those who would be put off by the idea of spending more money on leather shoes; but, considering how much longer they will last, this is an investment
It is possible to save money by purchasing one pair of leather shoes rather than needing to purchase two pairs of synthetic shoes
Imperviousness to Water
Leather that has been treated or waxed will have a higher resistance to water and other liquids than untreated leather
When working outside or in kitchens, you need to wear shoes that are water resistant to keep your feet dry and to prevent any external damage to the shoe
This is especially important to do if you want to avoid ruining your shoes
Leather shoes have the ability to keep your toes dry from any liquids, including puddles and spills
Additional Safety Measures
Although leather shoes cannot provide the same level of protection as those with a steel toe cap or a composite toe cap, the resilience of the natural material can provide some additional defense against hot liquids and falling objects of a smaller size
Leather can assist protect your feet from harm in the event of an accident or injury if you work in a physically demanding setting
Better Fit If you wear shoes made of leather, the material will stretch and conform to the contour of your foot over time
When you try on shoes made of plastic or another synthetic material, you could notice that they feel rigid against your feet and that they do not conform to the shape of your feet in any way
You would consider that a positive aspect, but in reality, it is not
Leather has the ability to mold to the contour of your foot, providing your feet with more comfort and support
This is because no two people’s feet are precisely same
Relaxation
Leather is a naturally sturdy material, and in addition to that, it is a really comfortable material
Shoes made of leather provide your feet with both comfort and support
It is very vital to find the correct shoes in order to protect your back from becoming injured
It’s Simple to Clean
Leather, in contrast to other materials, which might be difficult to clean, can be easily cleaned by wiping it down with a moist towel
After being washed, leather goods are not difficult to dry because the material itself is permeable, making this a necessary step in the process
To get the most use out of any leather goods, you need to take care of it, but given how simple it is to clean, this shouldn’t be too much of a burden on your part
Style
It’s impossible to argue with the fact that genuine leather has a classy appearance
Shoes that are produced from man-made materials frequently have an artificial and synthetic appearance
Because leather is such a sleek and lustrous material, it lends an air of natural richness to whatever article of clothing or footwear that it adorns
Eco-Friendly
Because of the toxic gases that are released during the production process of synthetic clothing, it has been suggested that the use of synthetic fibers and fabrics should be avoided whenever possible
Because leather is a natural material, the production of it involved no use of potentially hazardous chemicals; therefore, it is environmentally benign
Smells Good
There is nothing quite like the aroma of real leather
When you first purchase a jacket or bag made of synthetic leather, you can notice that it has a peculiar odor
Typically, different chemicals are used in the production of man-made materials, which is what gives them their peculiar odor
If your feet have a history of smelling unpleasant after a long shift, this can make the scent of synthetic shoes even more noticeable
Even if your nose is quite a distance from your feet, it is nevertheless uncomfortable to go around with the knowledge that your feet have an offensive odor
Because leather is a natural substance, it has an aroma that is both natural and invigorating
If you’ve never experienced the aroma of real leather before, the next time you’re in a store that sells clothing, give it a whiff; just make sure no one else is around because they might think you’re strange
Wearing shoes made of leather, especially to the office, comes with a number of advantages
Because leather provides additional comfort and protection, you won’t need to worry as much about your shoes getting damaged
When working long hours, the last thing you want to worry about is whether or not your shoes are going to break apart beneath your feet
Investing in a pair of shoes made of genuine leather for use at work is a wise decision because they will ensure that your feet are comfy for the duration of your shift
Our company is prepared to provide different kinds of leather to customers and business owners around the globe
We have built trust with our customers by providing with the best quality leather we have to offer
Therefore, our cooperation has lasted for a long time
We use the best tanning process to produce high quality leather with long durability and great strength
There are different patterns and colors of leather available
If you would like to gain more information about our leather fabrics, do not hesitate to contact our consultants who are available 24/7 to answer all your questions
